Kaolin Processing Equipment Raymond Mill is Good for You

General kaolin is content of silicon content than that of aluminum, silicon content is about 52%, the aluminum content is about 42%. And both in more than 95. For most applications, silicon and aluminum to maintain this ratio is best, but in the ceramic and porcelain application, high aluminum content requirements better, reaching more than 44% for the best. From the industry as a whole, the fineness of finished products processed more high, economic value is higher also.

The kaolin ore value is not high, the industry is basically the ore after mill grinding processing after the sale, the Raymond mill will kaolin ore grinding to 100 mesh, 200 mesh, 325 mesh, 400 mesh, 500 mesh, 600 mesh, 800 mesh, 1200 mesh, 2500 mesh and other specifications, and then supplied to the paper mill and ceramic factory, can be used to produce light weight coated paper, coated paper and coated paperboard and floor tiles, sanitary ware, ceramic products.

Kaolin processing equipment Raymond Mill for sale in our company, kaolin by LUM  ultrafine vertical roller mill processing equipment in Machinery after the production of a wide range of uses, can be used to make paper, ceramics, rubber, chemicals, paint, machinery and defense and other dozens of industries, is currently the largest amount of paper and ceramics industry, accounting for more than the total consumption of kaolin volume 90%. From the current domestic market supply and demand situation of kaolin, kaolin powder market would continue to look good in a long time, milling machine processing equipment and how to configure the appropriate, whether can fast and healthy and sustainable development is essential to the kaolin processing enterprises, will be the development of the kaolin industry plays a tremendous role.

Kaolin processing equipment Raymond Mill for sale, Machinery will recommend mill equipment the most suitable for you, help you a helping hand milling production.We also have jaw crusher,impact crusher,cone crusher,bauxite ore crusher,Quartz sand maker,mobile crusher and all kinds of sand production line for sale,if you want to know more about our machines,please contact us.

Traditional Raymond mill Mainly Problems

The purpose of the this kind grinding mills are to grind non-flammable andnon-explosive materials in the fields of building materials, mining, metallurgies and chemical industry with hardness less than9.3 in Moh’s scale and humidity less than 6 percent. Examples of the materials are: quartz, feldspar, barite, fluorite, dolomite,garnet, bauxite, zircon, marble, calcite, iron ore, rock phosphate, coal, slag and so on(400 kinds of material). The granularity ofthe final products can be changed from 30 to 425 meshes. But do you know the problems of traditional Raymond mill?

Raymond mill is a kind of widely used and mines, cement plants, chemical grinding equipment, is one of the important equipment for deep processing of non-metallic minerals. Because of Raymond mill manufacturers in india stable performance, strong adaptability, cost-effective, in more than 20 years since the introduction of China, has been popular used in the processing of non-metallic minerals.However, the application of nonmetallic minerals in the ultrafine powder of extensive development, downstream enterprises more and more high to the requirement of non-metallic minerals. Especially for product fineness had higher requirements.This makes the traditional Raymond mill ragged.The problems of traditional Raymond mill has been plagued by mineral processing enterprises and equipment manufacturers. These problems mainly displays in:

1. Low product fineness, ordinary Raymond grinding mills' fineness generally below 500 mesh, these devices can only occupy the lower-end powder application market.

2. The high mechanical failure rate, big power consumption, noise, and exhaust emissions

3. Low system efficiency, the product collection system of the separation effect is not ideal, a large number of fine powder can not get effective collected in the system power waste caused by repeated cycle

4. The host has errors, bellows duct design into the grinding zone material before the larger particles and grinding crushed particles are often thrown into bellows gathered in worm tail, and extends forward and make the air volume gradually reduce, easy cause traffic jams, not powder powder or less, affect the production.

Widely Used of China Micro powder Raymond mill price

Raymond mill is widely used in the field of metallurgy, building materials, chemical industry and mining to process powder. This Raymond mill is used to grind non-flammable and non-explosive material which has Moh’s hardness below 9 and humidity less than 6%, such as gypsum, talc, calcite, limestone, marble, feldspar, barite, dolomite, granite, Top Quality Raymond Mill, limestone raymond mill for sale, kaolin, bentonite, bauxite, iron ore, etc. the final product with size from 30 to 425 mesh can meet different customers’ various requests.

Structure of Top Quality Raymond mill :
The whole plant is a vertical structure of strong systematic characteristic, so it occupies small area. From crushing of raw material to grinding and packing is an independent production system.
Compared with other  vertical roller mill  plants, its passing ratio achieves 99%, this is what other mill can not reach;
Driving system of main frame adopts airtight gearing and pulley, drives smoothly and operates reliably,
Main parts of the whole plant are made from cast and steel of high quality. The technics is so subtly that insures the durability of whole plant,
The electric control system is centralized controlled, so the automaticity is high, no people are needed in the operating room.
Working principle of Top quality raymond mill :
The raw material enters grinding chamber, shoveled up by the shovels and ground between the rollers and ring. After this, the ground material is carried by the air from the blower into the separator for screening, and the qualified fine powder becomes final product and comes into the cyclone powder collector, Ring Medium-speed Micro-powder Grinding Mill Price the other unqualified powder falls down to be re-ground. The circular air returns back to the blower, so the above process will be repeated, and the remaining air enters the bag filter in order to protect the circumstance.
Firstly, raw material is crushed by jaw crusher to the size required, then the crushed materials are elevated into a hopper from which the material is transported through the electro-magnetic vibrating feeder, evenly and continuously into the grinding chamber for powder-processing. The rollers oscillate outward to press the ring because of the centrifugal force and the shovel scoops up the materials, send to the middle between ring and roller to accomplish the grind.
After this, the ground stuff are carried by the air from the blower into the separator for screening. The fine powers are blow into the cyclone collector and are poured out through the output-powder valve as the final products and the rough stuff after the screening will be recycled back into the grinding chamber for regrinding. The set’s airflow system is closely sealed up and
Large materials are crushed by Jaw crusher to the needed sizes firstly, then the materials are elevated to storage hopper by bucket elevator, third, the materials are fed into the grinding chamber for grinding by vibrating feeder equably and continuously. The powder after grinding goes upwards together with the airflow, Professional High Pressure Hanging Roller Mill price after separating by powder separator, those which can meet the fineness requirement enters into the cyclone powder collector through pipe together with the airflow, and then discharged from the discharge valve as final products. The airflow is sucked into centrifugal blower through wind recycling pipe at the upper part of cyclone powder collector. The mainframe is driven by the speed reducer through the central axis in the mill. The quincunx stand connected with the upper part of central axis, at the quincunx stand, rollers are set and by which the vibrating pivot formed. Below the quincunx stand and rollers there is shovel system. Materials are fed into the space between rollers and shovels when they are turning, and then be grinded by the pressure produced when rollers are turning, thus powder is made.

Raymond Mill Is Best Fly Ash Processing Equipment

The fine ash collected from coal combustion flue gas is known as fly ash, fly ash is major solid waste generated from coal-fired power plants. The fly ash after being grinded by vertical mill can be used as cement mixture, greatly enhancing performance of concrete. With the development of industry, the field of processing and utilization of fly ash has been greatly widened, while the large vertical milling machine will definitely become the preferred device in the future fly ash processing industry.

Vertical Roller Mill in the Fly Ash Processing

Fly ash is one of the larger industrial wastes in China today, and grinding process is the most promising way for it. According to the current technical development of grinding mill, large ultrafine mill has been able to achieve superfine powder processing, and the fine fly ash made by grinding mill has uniform particle size, active surface. Therefore, it can save a significant amount of cement admixture in concrete raw materials; improve the workability of the mixture; improve the plasticity and stability of reinforced concrete. Fly ash has been widely used for concrete admixtures, hollow bricks, ceramics and construction of backfill material.

Raymond Mill in the Fly Ash Processing

With the wider and wider utilization space of fly ash, the technology requirement on corresponding grinding mill machine is also higher and higher, so traditional Raymond mill in the market cannot meet industrial production requirement on processing capacity and fine degrees, and new vertical mill machine, high pressure hanging roller mill machine and high pressure micro-powder mill machine will become mainstream equipment of mill machine with its latest technology results and convenient and efficient performance.

Fly ash is one of the larger industrial wastes in China today, and grinding process is the most promising way for it. According to the current technical development of grinding mill, large ultrafine mill has been able to achieve superfine powder processing, and the fine fly ash made by grinding mill has uniform particle size, active surface. Therefore, it can save a significant amount of cement admixture in concrete raw materials; improve the workability of the mixture; improve the plasticity and stability of reinforced concrete. Fly ash has been widely used for concrete admixtures, hollow bricks, ceramics and construction of backfill material.

With the wider and wider utilization space of fly ash, the technology requirement on corresponding grinding mill machine is also higher and higher, so traditional Raymond mill in the market cannot meet industrial production requirement on processing capacity and fine degrees, and new vertical mill machine, high pressure hanging roller mill machine and high pressure micro-powder mill machine will become mainstream equipment of mill machine with its latest technology results and convenient and efficient performance.

Factor that Restricting Raymond mill Development

With the energetic research and development of energy saving Raymond mill , this series of mining machines that are really used in the manufacturing and production have not been popularized or promoted. What on earth are the factors that lead to this situation? One of the main factors that is restricting the development of energy-saving Raymond grinding mill is the traditional grinding machines are not all out of service. Of course, if you want the energy saving one combined perfectly with the previously invested machines, the mining machinery manufacturing companies need to pay attention to the beneficial combination of the receiving and improvement of the existing Raymond grinders.

Because the investment and application of the not-energy-saving equipment lead to serious environmental pollution, then now we can conclude from it that we cannot only focus on industrial manufacturing but not care about what is going on in the outside world. According to the materials that collected by the research and development department in Zenith Machinery, the engines that are configured in the existing old crushing engineering products are fit out on the product the moment that the new machines get down from the assembly line, the emission amount of carbon dioxide from the Raymond mill is much higher than the existing industrial standard. The hydraulic system that is used in the old mechanical products has the problems of gas release and oil leakage which is also one of the factors that lead to environmental pollution and resources waste. Although these ancillary parts can be changed, if the customers dismantle and overhaul all the hydraulic system, the cost will be extremely high.

In fact if we carefully analyze this, we can find that if we completely change the spare parts that cause pollution in the working process, it cannot fundamentally save the cost. The relevant technicians of the research and development and engineering department of Zenith Machinery analyzes that if we want to fundamentally solve this problem, we will have to solve the emission problem and begin from the driving system which has not yet got any attention from the crushing equipment manufacturing companies.

The sales amount of engineering grinding mill is high, but compared with the whole engineering industry, it is actually not very important. For this reason, the research and development focus of jaw crusher manufacturing companies should be put on the engineering industry where the working environment is relatively stable. So, if we want to solve the energy saving and consumption reduction problem of engineering equipment, we can only succeed with the cooperation of two or more industries.

Experts from this industry stress that on the energy saving and consumption reduction problem, all companies should actively think wide and should not pursue blindly with the plan of compound driving force. After all, the engineering equipment is not a crushing toy, relying on power operation is just a expedient, and every way that is able to promote the energy saving and energy consumption is worth to be encouraged. Zenith Machinery believe that if the mining machinery manufacturing companies want to gain more benefit margins, the energy-saving series Raymond mill is your perfect choice.

Improvement on the Technology of Raymond Mill

The most direct improvement of the high pressure grinding mill is the high pressure spring system for the roller part so that the grinding range of the high pressure grinding mill becomes wider than that of the Raymond mill. Raymond mill has stereoscopic structure and small in size compared with other grinding mills. Raymond mill industry has developed rapidly in recent years, and it has been widely developing in all the business from all walks of life. It also becomes the development trend of Raymond mill. ZENITH today introduce you the application of the Raymond mill in various fields.

Improvements on the Technology of Raymond Mill

The most direct improvement of the high pressure grinding mill is the high pressure spring system for the roller part so that the grinding range of the high pressure grinding mill becomes wider than that of the Raymond mill.Small Raymond mill has stereoscopic structure and small in size compared with other grinding mills. Raymond mill industry has developed rapidly in recent years, and it has been widely developing in all the business from all walks of life. It also becomes the development trend of Raymond mill. zenith today introduce you the application of the Raymond mill in various fields.

According to the present market, the large capacity raymond mill is highly needed, so we have developed a new kind of high-tech grinding mill to meet the requirements of customers from home and abroad, which is our latest products coarse powder mill, it is the ideal equipment to substitute raymond mill, ball mill and other traditional mill which only process fine powder materials.

ZENITH is the professional manufacturer of complete sets of mining machinery, for example, aggregate mixer, cement mill price Welcome all of you to visit our official website.

1, the ceramic industry: Raymond mill in the production of ceramic raw materials can achieve high particle fineness, big drying shrinkage, and low sintering temperature characteristics, which can greatly reduce the sintering temperature and shorten sintering time.

2, coating areas: coating powder produced by Raymond mill can well keep powde’s dry degree, improve the coating durability and toughness. Raymond mill can prevent electrostatic interactions, sealing ability is very good, so as to prevent the pollution from the outside.

3, paper: paper powder after Raymond mill special processing technology of its unique acicular structure can still be preserved intact.

Zenith Raymond Mill Can Satisfy the Demands for Cement

At the present society, with the development of economy and civil construction, the need for cement is increasing day by day, which has led to the development of Raymond mill because it has high efficiency in cement production. In cement production; the traditional grinding mill has some obvious disadvantages such as large energy consumption, accounting for 70% of total electricity consumption of cement.

The cement mill machine is with stable and repable working condition. Zenith is a famous cement mill manufacturer in China, and we can supply high quapty machines for cement plant in China and other countries such as India mini mobile crusher price, USA etc. In addition, we can also supply all types of mining equipments such as stone crushers and grinding mills for stone quarry, stone grinding, metallurgy, and other mining industries

Therefore, it is the cement manufacturers requirement that it is urgent and important to solve the problem of how to reduce the energy consumption which will greatly reduce cost and improve efficiency. At the moment when saving space in the cement kiln is becoming smaller and smaller, improving the cement grinding plant system would be helpful to the cement industry. Cement micro powder mill is composed of feeding part, discharging part, turning part and driving part (reducer, small driving gear, electric motor and electric control). The quill shaft adopts cast steel part and the pner is detachable. The turning gearwheel adopts casting hobbpng process and the drum is equipped with wear-resistant pner, which has good wear-resistance.

Raymond mill plays a key role in grinding production line

Raymond mill is the most commonly used grinding equipment in the market, it makes the material into finished product, and it is a leader in the grinding production line. After the materials are crushed to the desired particle size, the elevator send it into the storage hopper, and then vibrating feeder continuously puts it into the Raymond mill chamber, due to the effects of centrifugal force, the roller swings outward and pressed on the grinding ring, the shovel puts material into grinding roller and grinding ring, because of rolling of the roller, the whole grinding process could be achieved.

In the design of large industrial milling process, after the production scale and product structure are basically determined, how to reasonable allocation grinding mill, it will directly affect the design of milling system, process effectiveness and economic efficiency. Output is an important index in the design of milling process, grinding mill is related with the model of grinding mill , the choice of the machinery, and the size of investment. The mill is the core equipment in the milling process; the grinding effect is related to the flour yield, output quality and other economic technical indicators. Now most of the milling processes select type and quantity according to the production.

Raymond mill is essential in the grinding production line, we should be careful in selecting Raymond mill. We should reasonably determine mill type and quantity; it can make a more rational design of industrial milling process. Our grinding mill manufacturer have been walking in the mill powder forefront on science and technology, our company is the earliest importer of foreign advanced technology in developing ball mill, Raymond mill, high pressure micro-powder grinder, etc. and now it has completely independent R&D hyper pressure v type grinder, European version Raymond mill, and it has been pushing the Chinese mill technology to the world technological frontier.

The New Type of Raymond Mill

With the development of the technology, the coal industry has the increasing demand on the mining machine. Zenith has developed a new kind of machine that is suitable for the coal industry. Raymond mill is the famous equipment in the coal industry. The Raymond mill that produced by Zenith has integrated the crushing, drying, grinding, and powdering function as a part. In the large-scaled grinding process, it can meet the customer demand. The technological and economical indicators have reached the international advanced level.

There are abundant coal resources. With the exploration of the coal resources , it has becomes the main factor. Many companies are investing the resources in this area. The alterations of old mine and the foundation of new mind all need large amount of mining machine. Zenith has independently researched the new type of grinding machine to show the develop confidences. Zenith crushing machine and the grinding machine will boost the quick develop of the coal industry .

Since the new Raymond mill enters into the market, it has replaced the application area of the traditional machine. The new machine is featured with big handing capacity and stable operation condition. It has the significant function in the grinding process of hard material. With the continuous innovation,Zenith will provide more useful machine for the coal industry and reduce the invest risk of the user. We will make more contributions to the development of china’s coal industry.

Ultra-fine grinding mill conforms to the trend of our times

Ultra-fine grinding mill referred to micro-grinding,it mainly composed by the host, blowers, ultra-fine analysis machine, finished whirlwind plot powder, bag filter and connecting duct pipes and other components. According to the user’s needs this grinding mill can be equipped with a hoist, storage silos, control cabinet, powder feeder, crusher and other auxiliary equipment.

Through special modification, the use of the field can expand exponentially. Many new industrial products using ultrafine powder materials as additives, and greatly improve the product’s original strength, flexibility, abrasion resistance, high temperature resistance, aging resistance diesel jaw crusher, radiation protection, at the same time greatly reduce the cost of production.

●Environment-friendly
The application of pulse bag filter and muffler greatly alleviates dust pollution and noise.

●Advanced intelligent speed control device
Convenient adjusting, more uniform particle size.

● High Efficiency
Under the same finished final size and the same motor power, the capacity of micro powder grinding mill is twice as much as jet mill, mixing grinder and ball mill, and energy consumption decreased 30%.

Features of Ultrafine Grinding Mil

A. Big crushing ratio,Feeding granularity ≤ 8mm,Once crushed to gain -10μm products. Simplified the process, ancillary equipment, small footprint and less investment in equipment.

B. Grinding machines equipped with automatic slagging device can be continuously exclude the difficult grinding the gravel sub and impurities in machine to improve the quality of the product and reduce energy consumption.

C. For widely used,simple operation, flexible adjustment, dry vacuum operation, reducing dust pollution.
● Long lifecycle of spare parts

The ring and roller are forged by special material with high utilization. Under the same grinding material and finish special size, the lifecycle of spare parts is about one year, which is 2-3 times longer than impact mill or turbo mill. Furthermore, the lifetime can reach 2-5 years for grinding calcite carbonate.

● High safety and reliability

As no rolling bearings or screws in grinding cavity, there are no problems caused by bolts shedding or rapid wear of bearings and seal components.

● High fineness, flexible adjustment

The final fineness of the grinding materials can be adjusted between 325 meshes and 2500 mesh (47-5 micron), and the product fineness can reach D97≤5μm.

Raymond mill is a perfect grinding equipment

The Raymond mill is rather versatile and the Raymond mill can be used to grind barite, calcite, kalium, steatite, marble, glass, feldspar, etc. Raymond mill is widely used in the metallurgy, building, chemical industry, and mining field. In the chamber of Raymond mill, since the stuff of Raymond mill may contain moisture to some extent, the heat generated makes the moisture evaporate. Raymond grinder further functions may involve drilling, boring or slot producing. Raymond mill can be broadly described as the process of reducing the material to finer size though Raymond mill is different from crushing and granulation.

Raymond mill and vertical roller mill both have widely application. It is applicable to the grinding and processing of more than 280 kinds of non-flammable and non-explosive materials with hardness less than 7 and humidity less than 6% in mining, construction, chemical industry and metallurgy, such as barite, calcite, feldspar, talcum, marble, limestone, clay, glass. The fineness of the finished product can be adjusted from 100 meshes to 325 meshes according to requirements. It is the main and widely used grinding machine.

Structure of Raymond mill

1. The whole plant is a vertical structure of strong systematic characteristic, so it occupies small area. It is an independent production system from crushing of raw material to grinding and packing.

2. Compared with other milling plants, its passing ratio achieves 99%, which is what other mills cannot reach.

3. Driving system of main frame adopts airtight gearing and pulley, drives smoothly and operates reliably.

4. Main parts of the whole plant are made from cast and steel of high quality. The techniques are so subtly that they ensure the durability of whole plant.

5. The electric control system is centralized controlled, so the automaticity is high, no people are needed in the operating room.