Impact Crusher New Features For Sale And Rent

PFW Impact Crusher are the latest development of impact crusher， which have the features of heavy duty rotor design, unique hammer locking system, interchangeable wearing parts, and easy maintenance. It is an ideal primary crusher for stone crushing and quarry plant.

The secondary crusher mainly includes PEW  jaw crusher, impact crusher and cone crusher. They often follow the coarse crusher-jaw crusher. The discharge opening range is 10-80mm.

outstanding structure and performance

1.The 59-inch solid-type sculptured rotor combines high inertia for performance crushing and the durability to handle up to 40-inch feed. Oversized 220 millimeter wide series roller bearings are larger than industry standards, extending service life beyond normal.

2.Adjusting the apron setting is fast, safe and easy.

3.Fingertips do the work with handheld controls.

4.An automated apron reset feature simplifies crusher operation for consistent performance.

5.Hydraulic cylinders equipped with position sensors provide dependable relief when encountering tramp metal. It automatically returns the apron to the pre-set position, allowing continuous crushing and sizing.

 working principle

Impact crusher is an high-efficiency crushing equipment. It uses plate hammer on the rapidly rotating rotor to generate high-speed impact to crush the materials in the crushing cavity, and casts the crushed materials along tangential direction to impact plate at the other end of the crushing cavity. The materials are crushed again, and then, they return to the plate hammer to undergo the process above repeatedly.

The materials are bumping with each other when being sent between the plate hammer and the impact plate. The materials become cracked, loose and then comminuted by knocking by the plate hammer, impact with impact plate and bump between materials. The materials with grain size smaller than the gap between impact plate and plate hammer will be discharged.

Iron Ore Beneficiation Machine

Iron Ore beneficiation machine  by our company has the strongpoints of large conveying amount, simple structure, easy maintainance, high standardization degree,etc, which is widely used in mining metallurgy, coal and other industries. The belt conveyor can be used to transfer bulk materials or materials in pieces.

According to different transferring requirements, the transferring system can be of only one belt conveyor or consists of several conveyors, or combined with other transferring equipments. The belt conveyor can be installed horizontally or as hope to meet the needs of different transferring requirement

Nowadays more and more mining machinery manufacturers have eyes locked in the “green environmental protection”, the “science and technology innovation” two big keywords, energy conservation and emission reduction, green environmental protection has become popular worldwide, mining machinery machinery industry is no exception.

China mining machinery machinery enterprises have launched contains “technology innovation”, “environmental protection”, “another manufacturing” concepts such as new products, means that the whole industry to green intelligent transformation at the same time, energy conservation and emission reduction, green environmental protection has penetrated into the development of the whole industry.

Cement Processing Plant

There are 27 types of common cement which can be grouped into 5 general categories and 3 strength classes: ordinary, high and very high.  In addition, some special cements exist like sulphate resisting cement, low heat cement and calcium aluminate cement.

Cement is a fine powder which sets after a few hours when mixed with water, and then hardens in a few days into a solid, strong material. Cement is mainly used to bind fine sand and coarse aggregates together in concrete.  Cement is a hydraulic binder, i.e. it hardens when water is added. Here are cement manufacturing process flow chart.

The process is divided in 3 parts:

1. Raw Mill Section 

All the raw materials should be of less than 25 mm size. If the size of the raw material is bigger than 25 mm, It has to be crushed through a crusher and Hammer Mill. All the materials are crushed stored in the storage yards through belt conveyors.

Now, the raw materials are taken as per their required percentage with the help of a weigh belts( Control by PLC ).The measured materials is went to feed belt conveyor and after that shifted to a feed hopper through elevator .The feed of material is controlled with the help if ratchet Feeder/Table feeder.

2. kiln Section 

From Surge silo the mixed raw materials are taken to Nodulizer with the help of a screw conveyor.Then water is sprayed on the mix (10%) to make nodules with the help of nodulizer. These nodules are fed into the kiln through feed chute for burning and Fusion. The temperature goes up to 1350OC in the burning zone. The material travels very slowly in the kiln. All the material get fused here. After passing through the burning zone the material starts cooling slowly. The Clinkerisation starts and the clinker finally comes out of the kiln.

3. Clinker Grinding Section 

The clinker so obtained is crushed to make its size less than 25 mm. The crushers/Roller crusher are used to crush the clinker. The Gypsum is used as an additive. Both material crushed together and went into feed hoppers through elevator. They are collected through the feeders provided below the feed hoppers. The clinker and gypsum are mixed in certain ratios (5%). So, the weigh belt is used to weigh the ingredients for mixing. A modern electronic weighing & control system may also be used to weigh and measure the ingredients The ratchet/Tables feeder is used to control the feed in the mill and control the fineness of the Cement.

The ground Cement is taken to the aeration and storage silo with the help of elevator or air lift.The aerated Cement is filled in 50Kg bags with the help of packing machine. The product is stored in the godown through belt conveyor and stacking/dispatched as per requirements. The pollution control equipments are necessary as there may be dusting in the plant.

HP Cone Crusher Widely Used For Secondary And Fine Crushing

hp cone crusher

HP Cone Crusher Overview

HP  cone crusher is a world-level cone crusher introduced with the up-to-the-minute technology of Germany. The cone crusher not only improves the production capacity and crushing efficiency, but also widens applying area, hardness range of materials from limestone to basalt. It has a great crushing performance in the work of medium-size crushing, fine crushing and super fine crushing. The crusher is the improved type of spring cone crusher and can be used to replace ordinary  cone crusher supplier in the field of mining and construction. It is the most ideal equipment for large stone crushing factory and mining industry.

Features Of  HP Cone Crusher

● Unique hydraulic protecting system, including protecting oilcan, locking oilcan and hydraulic driving oilcan, which can not only protect the machine, but also deal with operational troubles without disassembling the whole machine.

● Easy to operate, reliable performance and adjustable in terms of size of the end products.

● The crushing chamber is specially designed according to particles-layer- pressure principle. The special chamber and the suitable rotating speed improve the crushing ratio and capacity, and also the percentage of cubic products.

● The mantle and bowl liner are made of high-manganese steel. The special design of crushing chamber and particles-layer- pressure protection device reduce the abrasion, extending the service life of spare parts by 30%-80%.

● Unique hydraulic device and diluted oil lubricating system ensures the reliable performance of the equipment. The labyrinth-like sealing obviates the mixture of water and oil, which is hard to avoid in the traditional Spring Cone Crusher.

● If something abnormal happens, for instance, the iron is fed into the crushing chamber or there is a jam in the chamber, the up-cover of the machines will be lift up and the materials will be discharged automatically, thus eliminating the chance of machine stoppage to discharge the material by workers. Besides, it’s easy to maintain, and the cost is much lower than Spring Cone Crusher.

Impact crusher is a new type of high efficient crusher machine

Impact crusher is to use counterforce for crushing, when the material put into the impact board and the crushing chamber by rotation of the rotor to gain momentum in the impact plate and the rotor back and forth between the impact of back chamber, respectively, by the first stage, second stage and the bottom of the back cavity of the gradual crushing grinding chamber to the required fineness.

 Impact crusher can adjust the output particle size in many ways, sucha as adjusting the rotor speed, adjust the gap between impact plate and grinding chamber. Gap adjustment can be mechanical or hydraulic adjustable, hydraulic control system can easily operate the button or through the local control system to complete the gap adjustment. The hammer crusher to adjust the output particle size can only be achieved by replacing the bottom of the sieve. The wear part in blow bar of  impact crusher for sale only appears in the side facing the input material. When the rotor speed is normal, the feed material will fall to the surface of blow bar, back and side panels are not being worn, even the side facing the input material has little worn. And the bottom of the grinding rod is also very easy to replace. The metal utilization on blow bar of impact crusher can reach 45% -48%.

And with the same cage crusher and hammer crusher production capacity, power consumption, repair and maintenance and other aspects of comparison, impact crusher are superior in the cage crusher and hammer crusher, impact crusher is not only simple in structure, power consumption provinces, crushing ratio, uniform particle size but also in terms of more unique superiority. Therefore it is widely used in the metallurgical, coking, chemical, building materials, refractories and other industrial sectors. Impact crusher is new highly efficient crusher machine, which is characterized by small size, simple structure, large crushing ratio (up to 40), low energy consumption, production capacity, particle size uniformity. It is widely used in mining, metallurgy, chemical industry, construction, roads, railways and other engineering and construction fields.

Grinding Production Line

grinding mill

Grinding Production Line

Grinding plant consists of mainframe, speed reducer, powder separator, blower, bag filter, pipes, cyclone, motor, etc. The peripheral equipments are jaw crusher, bucket elevator, feeder, hopper, electric control panel, etc. Grinding mill can grind all kinds of non-flammable and non-explosive minerals with Moh’s hardness lower than 9 and humidity less than 6%，and is widely used in metallurgy, manufacture of building materials, chemical industry, mining industry, etc.

Working Principle

Large materials are crushed by Jaw crusher to the needed sizes firstly. Then the materials are elevated to storage hopper by bucket elevator, Thirdly, the materials are fed into the grinding chamber for grinding by vibrating feeder equably and continuously.

The powder after grinding goes upwards together with the airflow, after separated by powder separator, those which can meet the fineness requirement enters into the cyclone powder collector through pipe together with the airflow, and then discharged from the discharge valve as final products. The airflow is sucked into centrifugal blower through wind recycling pipe at the upper part of cyclone powder collector. The mainframe is driven by the speed reducer through the central axis in the mill.

The stand connected with the upper part of central axis, at the stand, rollers are set and by which the vibrating pivot formed. Below the stand and rollers there is shovel system. Materials are fed into the space between rollers and shovels when they are turning, and then be grinding by the pressure produced when rollers are turning, thus powder is made.

Working Principle Of The Stone Crusher

stone crusher

Stone crusher is necessary mining machinery equipment, stone crusher common main jaw crusher, mobile crushing plant, crusher, impact crusher, compound crusher, single stage hammer crusher, vertical crusher, gyratory crusher, cone crusher, roll crusher, double roll crusher, roll crusher, ball mill, Raymond mill, sand making machine, sand washing machine, high pressure hanging roller mill and so on.

Working Principle Of Stone Crusher

The structure of the stone crusher main frame , eccentric shaft , big pulley , flywheel, movable jaw , side guard , elbow board , elbow board seat , adjusting screw gap , the reset spring , fixed jaw plate and activities jaw and other components, which also play a role as insurance bracket . This series of jaw crusher for the song moving extrusion type , motor-driven belt and pulley , through the eccentric shaft to move the jaw up and down movement , when the movable jaw rises between toggle plate and moving jaw angle becomes larger, thus promoting the movable jaw close to the fixed jaw plate , while the material is squeezed , rubbing, grinding, such as multiple broken ; when the movable jaw down, the toggle plate and moving jaw angle between , moving jaw plate lever action of the spring leaves fixed jaw plate , then the crushed material from the crushing chamber under the discharge port , with the motorized jaw crusher motor for continuous rotation of the crushing and nesting periodicity , to achieve mass production.

The ore from the rock crusher is fed into the feed port , and slide down along the sieve , the sieve process incurs ore falling speed rotation of the rotor hammer crushed carbide and at high speed along first a tangential direction toward the back plate , continue to be crushing the ore , ore turn back plate behind the rotor hit back again with other ores thrown collide , so the first crushing chamber ore was crushed by repeated shocks . Some of the ore in the first crushing chamber crushed to a certain size , after a back plate and the gap between the rotor and crushing chamber to the second row , continue to be hit repeatedly until the particle size becomes smaller after the bottom row of ore from the crusher discharge port .

Features And Benefits Of Stone Crusher

1. Reasonable structure, advanced crushing principle and technical parameters , reliable operation , low running costs.

2.The use of hydraulic adjustment , hydraulic clean cavity setting , much higher degree of automation .

3. The hydraulic system is convenient and reliable , can provide safe and effective overload protection.

4. A variety of crushing chamber , adapt to a wide range of product size requirement.

5. With a large crushing force , high efficiency and high yield.

High Frequency Vibrating Screen Used In Mineral Processing

High Frequency Vibrating Screen

High frequency vibrating screen is  the most important screening machines primarily utilised in the mineral processing industry. They are used to separate feeds containing solid and crushed ores down to approximately 200μm in size, and are applicable to both perfectly wetted and dried feed. The frequency of the screen is mainly controlled by an electromagnetic vibrator which is mounted above and directly connected to the screening surface.

This YK vibrating  screen is always used in processing minerals such as ferrous metals including hematite&magnetic and nonferrous metals including lead, zinc, glod and silver etc.This machine works in a re-circulating network with ball mill, which can upgrade the fineness of ferrous and nonferrous metals. Its efficiency is twice as that of spiral classifier.

The characteristics of electromagnetic high-frequency vibrating screen in structure and technical includes the follow few points:

1) The sifter vibrates, sieve box stand still.
2) With a high vibration frequency as well as a big vibration intensity. This frequency is most suitable for grading vibrating screening fine powder, which make the screen with a strong self-cleaning ability and not easy blockage, at the same time achieve good classification effect.
3) Excitation control digitalized. The amplitude can be adjusted stepless on line according to the needs of production, it is very convenient to use.
4) With a small the mass of vibration, low power consumption ( power consumption per ton of coke is only 0.05kWh ).
5) The screen is with a high porosity, which can reach 31%-39%, sieving efficiency can reach above 80% and the handling capacity is up to 5-8T / ( h, M2 ).

High frequency vibrating screen has a strong adaptability in grading size and has a relative accuracy in the control of particle size. The high frequency play an important role in fine classification and has now become the mainstream of fine grading equipment. Compared with mechanical high frequency screen, electromagnetic high-frequency screen not only delivers the vibration but also plays a role in clearing network for its unique exciting way transforming vibration by hitting the screen, so the electromagnetic high-frequency screen has the obviously advantages in the same type equipment, which has fully embodied in the applications of practice.

In addition, because the screen frame of the electromagnetic screen does not move, it is easy to realize the large scale in the structure. The single screen surface area can reach 30 m2, and the electromagnetic high frequency vibrating screen will be the developing trend of fine grading equipment.

Features And Benefits Of Mobile Impact Crusher

Features and Benefits of Mobile Impact Crusher:

The Mobile Impact Crusher has the advantage of reasonable matching, unobstructed discharge all line, reliable working, convenient operation, high efficiency and saving energy. Especially the mobility is very good, so it can extend with the raw material places or the construction place, and it can also make multiple matching, get to different product requirements.

The Mobile Impact Crusher (mobile crushing and screening plants) is composed of primary crushing and screening station, belt conveyor, etc. Every crushing station is an independent working unit, they can respectively assume their different responsibility, and the belt conveyer is responsible for material transmitting and piling up between each crushing station.

Application of Mobile Impact Crusher:

The Mobile  Crusher is applied to multistage crush large materials, and then screen the discharges according to their different specifications. The whole set plants is widely used to mine, building material, highway, rail way, construction waste recycling and hydropower industries, etc., finish crushing and screening operations at one time, produce required size and output for consumers.

PF series impact crushers are widely used all over the world in recent 20 years. The technologies and applications of mobile impact crusher, impact stone crusher, mineral impact crusher and other impact crushing machine are the main developing trends in stone crushing plant. It has been proved that this series of crushers can effectively increase productivity and final products quality. And they can also greatly reduce the investment costs and operation costs. Incomparable excellent performance is shown in the secondary crushing, tertiary crushing and material recovery. We offer several models of high-quality impact crushers used in both primary and secondary crushing applications of aggregate.

Grizzly bars of the feeder is capable to separate out the small-sized material as the wastes. By adopting the automatic separatory hatch door, materials in the wastes hopper would flow either with the side-opening belt conveyor, or with the main materials. Height of belt conveyor is adjustable. It also can be twisted and folded. Landing legs adopt hydraulic lift mode which is of convenient operation and reliable performance. With overall streamlined body design and metallic paint spraying, this plant is the perfect combination of mechanics and aesthetics.

When installing the vibrating feeder some matters needing attention

Vibrating feeder also can be called vibrating feeding machine. Vibratory feeder in the production line can transport the material with the shape of massive and particles smoothly to the feeding device in a stable time, which can continuously feed the raw material to the crushing mechanical machine for such as long time beyond our imagination and which also can help to screen the coarse and fine product of mining machine, that is the reason why it can be used in the industries of metallurgy, coal ore, ore dressing, building material, chemical industry and grinding material in order to reach the purpose of combination of crushing and screening in the production line of mining machinery.

Vibrating feeder mainly adopts a pair of motors as the vibration source, which has the completely same performance and parameters. When these two vibration motors rotate reversely at the same angular speed, the inertia forces produced by their eccentric blocks will overlap or counteract each other at a special phase. Thus, a huge resultant vibration exciting force will be generated so that the machine body will be forced to vibrate on the bearing spring.

Cautions in Installation of Vibrating Feeders are as follows:

1. When vibrating feeder is used for ingredients, quantitative feeding, in order to ensure smooth and steady feedstock and prevent materials flow by gravity, it should be installed horizontally. For example, it can be installed with a 10° tilt downward in general material feeding continuously. For viscous material and the material with large water content, a 15° tilt downward. You can properly adjust the angle according to your own needs.

2. There shall be 20mm travel clearance after the installation of vibrating feeder. Level the machine or suspend it using the flexible connection.

3. Before try out it, all the bolts should be tightened, especially the anchor bolt of vibration motor, should be retightened once after operate 3-5 hours continuously.

4. Two vibration motor must rotate during the commissioning of the plant.

5. Check amplitude, current and the stability of the abnormal noise frequently in the process of feeding. In case of abnormal noise or excessive vibrancy during the running, it is necessary to stop the machine immediately to check and remove the faults.